Why Press Brake Dies are so Popular in the Manufacturing Industry? - 3 minutes read
What is press brake dies?
A press brake is a machine pressing tool for bending sheet and plate material, most commonly sheet metal. It forms predetermined bends by clamping the workpiece between a matching punch and die.
Press brake dies and their types:
V-dies
The most common type of die. The bottom dies can be made with different-sized die openings to handle a variety of materials and bend angles.
Rotary bending dies
A cylindrical shape with an 88-degree V-notch cut along its axis is seated in the "saddle" of the punch. The die is an anvil over which the rocker bends the sheet.
90-degree dies
Largely used for bottoming operations. The die opening dimension depends on material thickness.
Acute angle (air-bending) dies—used in air bending, these can produce acute, 90-degree, and obtuse angles by varying how deeply the punch enters the die by adjusting the ram.
Gooseneck dies
The punch is designed to allow for clearance of already formed flanges.
Offset dies
A combination punch and die set that bends two angles in one stroke to produce a Z-shape.
Let’s target the main question which is why are these dies so popular. This can be answered by telling the benefits that these press brake dies have to offer to the manufacturers. Let’s have a look at these benefits.
Advantages of Press Brake Dies
Cost-efficient
The low cost of these dies is their biggest advantage. Being a manufacturer, your foremost requirement is a cost-efficient tool that gives you the desired results without hampering your budget. That is exactly what these tools are known for.
After each set of dies is manufactured the rest can be manufactured directly without repeated experiments. These are multi-purpose which means they serve different purposes of manufacturing and thus they make the process more economical and ensure bring more profits to the table.
Promising adaptability and capabilities
These dies are useful in increasing the adaptability of your applications. Here are some of the common adaptations you can include:
1. traversing work heads
2. pressure control
3. dual palm buttons
Moreover, most press brake machines have double-acting cylinders. This means that you can have a lifting force and pressing force.
Best in safety purpose
Both the types of press brake machines, hydraulic as well as mechanical are safe if you can follow their application instructions properly. If you not then the machines may become less efficient with results not as per expectations.
With hydraulic press brake dies machines, you still get safety because you can control the ram movements easily. Also, you can interlock guard, as well as other safety devices that are present in hydraulic press brake machines.
Summary
Press brake dies are one of the most in-demand tools in the manufacturing industry they are used in almost all the processes. If you are about to start your firm then you must invest in these tools. These dies provide bending and folding more efficiently.
For fabricators, they are the number one choice for special sheet metal work and continuous production applications.